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The menu wraps on firefox on my laptop 166x768 res.

works fine in Chrome.

Well ... you have some kind of in-browser font-zooming going on in that browser. I can see that because your fonts are quite a bit bigger than default download/file.php?id=547 ... Besides, its not just breaking by a single menu element, but two ... These things you will have to take into account. It's not like your menu doesn't wrap on smaller screens, although it fits to pixel-perfection on my 1280px macbook. One more letter, and it would wrap. I can't "fix" this ...